Norman Noble logo
Norman Noble logo

Nitinol Manufacturing & Material Expertise

Norman Noble Nitinol Laser Cutting and Processing Nitinol Stents

At Norman Noble, we specialize in manufacturing highly engineered nitinol implants and critical components used in advanced medical devices. OEM engineers rely on our deep material expertise and vertically integrated capabilities—from nitinol machining and nitinol laser processing to nitinol electropolishing, nitinol welding, and nitinol passivation—to achieve the precision, performance, and consistency their designs demand.

We understand the challenges of working with nitinol, and we have built the processes, technologies, and validation pathways needed to scale it into reliable, production-ready components.

Nitinol: Engineered for Performance

Nitinol’s superelasticity, shape-memory behavior, and corrosion resistance make it essential for next-generation medical devices. Norman Noble routinely converts this complex alloy into stable, repeatable components including nitinol plates, nitinol staples, and nitinol stents, each manufactured to meet stringent dimensional and mechanical performance requirements.

Precision Nitinol Machining

Nitinol presents unique machining challenges due to its hardness, heat sensitivity, and springback behavior. Norman Noble applies proprietary micro-machining techniques and advanced tooling strategies to control thermal input, maintain tight tolerances, and ensure consistent material properties.

Capabilities include:

  • Precision milling and turning of nitinol features
  • Micro-machined geometry with repeatable accuracy
  • Controlled heat-affected zones and optimized chip control
  • Production-ready machining processes for implant-grade devices

Nitinol Laser Processing

Laser processing is central to the fabrication of high-precision nitinol components. Our laser systems deliver micron-level accuracy and clean, consistent edges ideal for device architectures that require intricate features.

Nitinol Laser Cutting

  • Burr-free cutting optimized for downstream finishing
  • Stable, reproducible cut quality for nitinol plates, nitinol staples, and nitinol stents
  • Capability to support both prototype and full production volumes

Nitinol Laser Welding

  • High-integrity welds with minimal distortion
  • Process control optimized for joint strength and long-term fatigue performance
  • Suitable for micro-assemblies and high-reliability implant architectures

Electropolishing & Surface Finishing

Nitinol surface condition is critical to fatigue life and biocompatibility. Norman Noble provides fully validated finishing processes tailored to medical device requirements.

Nitinol Electropolishing

  • Uniform, smooth surfaces with improved corrosion resistance
  • Removal of micro-burrs and recast layer from laser processing
  • Enhanced fatigue performance for implant applications

Nitinol Passivation

  • Consistent oxide layer formation
  • Medical-grade biocompatibility and corrosion protection
  • Repeatable results for production-scale manufacturing

Nitinol Implant Manufacturing

We manufacture a wide range of nitinol implants and components for orthopedic, cardiovascular, and minimally invasive devices, including:

  • Nitinol staples for bone fixation
  • Nitinol plates for trauma and reconstruction
  • Nitinol stents with precise lattice structures
  • Shape-memory components for delivery systems and actuation mechanisms

Our Process Development Centers (PDCs) allow OEM engineers to partner with our team to develop, refine, and validate custom manufacturing processes before transitioning to scalable production.

Why OEM Engineers Choose Norman Noble

Material Expertise

Decades of experience allow us to understand and control how nitinol behaves during machining, laser processing, finishing, and assembly.

Integrated Manufacturing Workflow

Critical steps—nitinol machining, laser processing, electropolishing, welding, and passivation—are performed in-house for consistent quality and shorter lead times.

Micro-Manufacturing Leadership

We excel at manufacturing small, complex nitinol components that require tight tolerances and high repeatability.

Validated Processes for Medical Devices

We support robust process development, validation, documentation, and traceability for regulated medical device manufacturing.

Partner with Our Nitinol Experts

Whether you are designing a new nitinol stent, optimizing a nitinol plate or staple, or preparing a next-generation device for production, Norman Noble provides the engineering support and manufacturing capability needed to scale your innovation.

Contact our team to collaborate on your next nitinol component.