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Norman Noble logo

Surface Finishing

QUALITY AND PRECISION. START TO FINISH.

Norman Noble offers a variety of surface finishing technologies to meet every implant design specification.

Orthopedic Implants with surfacing finishing

PICKLING

  • Pickling is a treatment for metal surfaces that removes oxides, impurities, stains, rust or dross, which can be used for stainless steel, titanium, nitinol, Cobalt Chrome and other alloys.
  • This is accomplished by dissolving the stain or oxide, along with the base material.
  • Generally, this leaves the grain boundaries of the material exposed, and a somewhat matte and uneven surface.
  • Pickling can be used to slightly change the parts dimensions, or chemically machine .0000” to .002”.
Norman Noble Vascular Implants and Devices Prototypes

YOUR PARTNER FOR EVERY SURFACE FINISHING NEED

Norman Noble uses specialized and proprietary surface finishing processes during the manufacturing of medical devices and nitinol implants, aerospace components, and commercial parts.

YOUR PARTNER FOR EVERY SURFACE FINISHING NEED

Norman Noble uses specialized and proprietary surface finishing processes during the manufacturing of medical devices and nitinol implants, aerospace components, and commercial parts.

AUTOMATED ELECTROPOLISHING

  • Electropolishing is used for metal removal, removing stress risers, corner rounding, edge sharpening, deburring, providing high luster, removing heat effected zones and micro-cracks, and often improves product fatigue life.
  • Utilizes various engineered blends of acids that are designed to anodically dissolve the components of the part’s material.
  • Electropolishing can improve fatigue life by removing cold working stresses, or heat-effected zones on the cut surfaces, smoothing stress risers, removing micro-cracks, and rounding corners.
  • Also, NNI can modify the electropolishing effect to sharpen edges and points.
  • Improves a finish typically two-fold, or more if tolerances allow. i.e., 8Ra will be reduced to a 4Ra.
  • Reduces the possibility of bacterial growth on critical surfaces.
  • Typically, part designers target .0008” to .0010” inch removal per surface, if maximum fatigue life of the product is a concern.
  • Parts usually need to be back figured by NNI engineering to allow for the material that the customer’s design requirement needs to be removed.
  • NNI also utilizes proprietary Noble Electro-tumble Polish systems, which have the ability to deburr, smooth, and polish intricate features on metallic-based implants made from nitinol, stainless steel, titanium, and cobalt chrome.
Norman Noble Vascular Implants and Devices Prototypes

AUTOMATED PASSIVATION LINE

  • Norman Noble’s automated passivation line improves productivity, product quality, product consistency, operational safety and reduces environmental costs compared to conventional systems that are manually controlled.
  • A nine tank system including loading conveyor, pre-cleaning, passivation tanks and an unloading conveyor.
  • A fully automatic system with gantry-style tank to tank movement.
  • Parts are processed according to a preset “recipe.”
  • Key tank parameters are monitored through the programmable controller and include alarm functions.
  • Materials processed for passivation are 304 and 316 stainless steel, titanium, cobalt chrome and nitinol.

PICKLING

  • Pickling is a treatment for metal surfaces that removes oxides, impurities, stains, rust or dross, which can be used for stainless steel, titanium, nitinol, Cobalt Chrome and other alloys.
  • This is accomplished by dissolving the stain or oxide, along with the base material.
  • Generally, this leaves the grain boundaries of the material exposed, and a somewhat matte and uneven surface.
  • Pickling can be used to slightly change the parts dimensions, or chemically machine .0000” to .002”.

AUTOMATED PASSIVATION SYSTEM

  • Passivation treatments improve the surface condition of stainless steel, nitinol and cobalt chrome alloys by dissolving iron that has been imbedded or exposed in the surface during forming or machining. If allowed to remain, then iron can corrode and give the appearance of rust spots on the product.
  • Norman Noble’s automated passivation system line is capable of processing all 300 and 400 series Stainless Steels, 17-4 Stainless Steel, titanium, cobalt chrome and nitinol.
  • Our validated processes are certifiable to AMS 2700, ASTM A967, ASTM F86.
  • Improves the surface condition of nitinol and titanium by dissolving iron that has been imbedded or exposed in the surface during forming or machining, and allowing the Nitinol or titanium to grow a thicker protective oxide layer, providing the maximum corrosion resistance.
  • In addition, NNI can perform passivation per: AMS-QQ-P-35 (Replaced QQ-P-35), AMS 2700, ASTM A-380, ASTM B-254, MIL-S-5002, ASTM B600.
  • Passivation is not a rust removal or coating process, but rather a deep cleaning with various concentrations and temperature of nitric acid or citric acid.
  • Designed to maximize the inherent corrosion resistance of stainless steel, titanium, cobalt chrome and nitinol parts post-machining.
  • A very clean, machined, electropolished or pickled stainless steel part automatically acquires some oxide film from exposure to oxygen in the atmosphere. While this natural passivation provides a thin protective oxide layer, it is not robust. Even if the parts are shiny and bright, stainless steel parts may still tarnish in a short time. This invisible oxide layer is found to be extremely thin, from 1 to 10 millionths of an inch.
  • During the passivation process, an acid solution (nitric or citric) dissolves all contaminants, sulfides, and loose iron allowing the metal to grow a robust protective oxide film that completely covers all surfaces of the part to the maximum possible thickness.

Micro-abrasive Blasting for PEEK Implants

  • Norman Noble’s proprietary micro-abrasive blasting equipment can be used to deburr PEEK implants.
  • Though PEEK’s biocompatibility and chemical resistant nature make it an ideal choice for medical implants, it creates challenges to the manufacturing process. Machining typically generates burrs that are cumbersome to remove manually.
  • Norman Noble’s validated Micro-abrasive blasting can be used to eliminate this laborious process.
  • The fine abrasive stream quickly strips off the burs without damaging the delicate features machined into the parts.
Norman Noble Vascular Implants and Devices Prototypes

CNC Micro Bead Blasting and Aluminum Oxide Blasting

  • This finish provides desired surface texture and/or corner breaks, i.e., matte, rough, bright, removing slag or dross, oxide removal, and corner rounding.
  • Varieties of different abrasives and beads are available to use, and need to be chosen for the application.
  • Abrasive blasting is accomplished by propelling a graded abrasive media into a stream of compressed air or nitrogen, and focused through a nozzle at a fixed position in relationship to the part(s).
  • Bead Blasting is similar to abrasive blasting, except beads lightly peen, cold work, or plastic level the surface with graded beads consistent sizes.

Automated High Energy Finishing and Dry Tumbling

  • This process removes burrs, and/or adds luster.
  • Rotation of the large turret creates a centrifugal force on the media and parts inside each barrel.
  • This force compacts the load into a tight mass causing the media and parts to slide against each other, removing burrs and creating desired finishes.

Vibratory Finishing

  • Similar to High Energy Finishing, this process removes burrs, and/or adds luster, but with much less energy.
  • This process uses cyclic vibration causing rotation to move the media around and thru the parts.
  • This can be performed wet or dry.

Microburnishing

  • Microburnishing is like using a wire brush, but without a handle.
  • It levels burrs, and/or adds luster through variously shaped smooth metal media rubbed on the metal surfaces.
  • This process flattens the high spots by causing a plastic deformation flow of the metal surfaces and corners.
  • Typically the corners will only slightly round, and exhibit displaced material compressed on the edge.
  • Passivation is recommended post burnishing, to remove loose iron.
  • Very little material is removed, in normal use, only a few ten thousandths of an inch off corners.
  • This process will not remove heat affected zones.
  • Burnishing economically improves the surface finish, and provides some work hardening of the surfaces.

Titanium Anodizing

  • Titanium Anodizing is often used in the metal finishing of products, especially those used in the medical device and aerospace industries.
  • The process provides the advantages of hardening and coloring the surface of titanium components without altering the mechanical properties of the metal.
  • Imparting lasting color to a component's surface allows the easy identification of devices and parts.
  • The benefits of this are essential in surgical applications and in the assembly of complex electronic or mechanical devices.
Norman Noble maxillo orthopedic screws

WHAT WE MAKE

  • Bioresorbable Scaffolds
  • Transcatheter Heart Valve Implants and Frames
  • Neurovascular Clot Retrieval Devices
  • Neurovascular Stentrievers
  • Flow Diverters
  • Embolic Filters Arterial Closure Implants
  • Atrial Fibrillation Devices
  • Vena Cava Filter Implants
  • Renal Denervation Devices
  • Spinal Implants and Devices
  • Exremity Screw and Plate Implant and Devices
  • Ligament Repair Anchors and Devices

MATERIALS WE USE

  • Nitinol
  • Bioresorbable Polymers
  • PLLA
  • PLGA
  • Magnesium
  • Zinc
  • Titanium
  • Stainless
  • Molybdenum
  • Rhenium
  • Tungsten
  • PEEK
  • Cobalt Chrome
  • Quartz
  • Polyimide
  • Tantalum

PRODUCTION & CAPACITY

  • Over 40 systems, including automated passivation lines, automated cleaning lines, automated dryers, microburnishing systems, and tumbling systems
Norman Noble Orthopedic Implant Prototypes